Programmable shape morphing of drying foods via symmetry breaking

R.G.M. van der Sman*, Michele Curatolo, Luciano Teresi

*Corresponding author for this work

Research output: Contribution to journalArticleAcademicpeer-review

Abstract

We investigate how differential drying can be programmed to induce shape morphing in edible materials. As a prototypical geometry we consider a planar disk composed of two materials with strongly contrasting elastic moduli, readily fabricated by a dual-nozzle 3D printer. Because the two materials shrink at different rates during drying, residual stresses build up and trigger buckling. Our finite-element model, which couples large deformations to heat- and mass-transfer processes, predicts that a simple disk with a compliant core and stiff rim spontaneously transforms into a hyperbolic paraboloid. Our design strategy shows how with symmetry-breaking strategies one can tune the final shape. The design principles extend naturally to other cooking methods such as baking, boiling, frying, and microwave heating.

Original languageEnglish
Article number101238
JournalCurrent Research in Food Science
Volume11
DOIs
Publication statusPublished - 12 Nov 2025

Keywords

  • 4D printing
  • Large deformation mechanics
  • Multiphysics simulation
  • Shape morphing

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