TY - JOUR
T1 - A sub-zero crystallization process for the recovery of lactose
AU - Halfwerk, Ruben
AU - Yntema, Doekle
AU - van Spronsen, Jaap
AU - van der Padt, Albert
PY - 2021/11
Y1 - 2021/11
N2 - In industry, lactose is generally produced by concentrating whey permeate by evaporation followed by a slow cooling process where lactose is crystallized. Here, an alternative method is presented whereby the concentration and crystallization steps are combined at sub-zero temperatures, so-called eutectic freeze crystallization. It was discovered that simultaneous crystallization of lactose and water (ice) is possible. The obtained lactose crystals had an average size of 10 μm and a thin triangular or tomahawk morphology. The process was analyzed in detail in two steps: freeze concentration and lactose crystallization at sub-zero temperatures. Freeze concentration experiments showed that concentrating to supersaturation was possible without excessive lactose crystallization. In the second step, lactose was crystallized at temperatures below zero from a 30 wt% lactose solution, without observation of significant primary or secondary nucleation. The amount of seed material had a large influence on the final yield, crystal size and morphology. The optimum seed amount was found to be at 0.08% of the total lactose; the resulting crystals had an average size of 26 μm and a tomahawk morphology. Although highly supersaturated conditions are present in the sub-zero crystallization of lactose, crystal growth is found to be the predominant process rather than nucleation.
AB - In industry, lactose is generally produced by concentrating whey permeate by evaporation followed by a slow cooling process where lactose is crystallized. Here, an alternative method is presented whereby the concentration and crystallization steps are combined at sub-zero temperatures, so-called eutectic freeze crystallization. It was discovered that simultaneous crystallization of lactose and water (ice) is possible. The obtained lactose crystals had an average size of 10 μm and a thin triangular or tomahawk morphology. The process was analyzed in detail in two steps: freeze concentration and lactose crystallization at sub-zero temperatures. Freeze concentration experiments showed that concentrating to supersaturation was possible without excessive lactose crystallization. In the second step, lactose was crystallized at temperatures below zero from a 30 wt% lactose solution, without observation of significant primary or secondary nucleation. The amount of seed material had a large influence on the final yield, crystal size and morphology. The optimum seed amount was found to be at 0.08% of the total lactose; the resulting crystals had an average size of 26 μm and a tomahawk morphology. Although highly supersaturated conditions are present in the sub-zero crystallization of lactose, crystal growth is found to be the predominant process rather than nucleation.
KW - Eutectic freeze crystallization (EFC)
KW - Freeze concentration
KW - Lactose
KW - Sub-zero crystallization
U2 - 10.1016/j.jfoodeng.2021.110677
DO - 10.1016/j.jfoodeng.2021.110677
M3 - Article
AN - SCOPUS:85107371297
SN - 0260-8774
VL - 308
JO - Journal of Food Engineering
JF - Journal of Food Engineering
M1 - 110677
ER -